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Composite process

The REICOFIL® composite process combines melt blown and spunbonding technology into one line. The target in developing the process was to meet the product requirements that could not be fulfilled by the respective individual processes. For example, melt blown fabric has excellent barrier properties and a high degree of coverage even at low grammage, but has poor wear properties and tensile strength. These disadvantages of melt blown fabric can be compensated by the spunbonded fabric in a spunbonded/melt blown/spunbonded structure.
 

Primary process characteristics:

Modular structure of the spunbonding and melt blown components 
Common operating console for all spinning stations 
Common high-speed spinning belt for all spinning stations. 
High-speed winding system with downstream slitter/rewinder 

Approx. 40% of all melt blown fabric is manufactured as pure melt blown fabric, the rest is used in composites with spunbonded fabric or in laminates with film.
 

Applications

Barrier products 
Diaper edges 
Filtration 
Covers for superabsorbents 
Medical applications (for example surgery covers) 

Physical properties

Thermo-bonded 
High resistance against water column 
Thermal insulator 
Preferred grammage range 10 - 60 g/m² 
Dyable
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